November 25th, 2007
Design Development and Fabrication Qualities in Steel Structures
There are a few structure layout combined with assembly methods in all-steel structures that can be an issue in their employment. Torsion, tolerances, and single-sided welding are the issues.
Regarding all-steel structures, once structural components are joined together the force of torsion will come into play. The structural parts’ unique form also accentuates this. Misapplication of building members along with engineering shortfalls can also induce torsion. Given that door jambs and/or outside masonry walls are connected to the eave strut’s flanged bottom or if the columns throughout the building endwall are built into the sides of the primary structural framework system, torsion is present in the pre-fabricated, pre-engineered steel building. Notably, the specific cold-formed high-grade steel pieces that do not comprise a welded pipe are very inadequate in their efficiency to withstand larger torsion forcing. Designated to solve the difficulty are “kickers”, which are also described as flange bracing that conform to a crossways character. These are employed in structural endwall steel framing that applies a “Z” purlin and also flush girts and insures that the expandable endwalls use the two sides of the rafter so that they may be braced at expansion. One additional layout applies endwall structural framing and a rigid frame along with the utilization of bypass girts plus open-web joists. Putting in closed tubular pieces to take the place of cold-formed pieces should be examined, as long as flange bracing is not seen as practical.
The tolerances for production and assembly for numerous steel building system cold-form elements and built-up structural facets can be looked up in the Metal Building Manufacturers Association Manual. There are particular calculations correlated to any pre-engineered steel structure system so the permissible ranges of variation are critical to figure. A design value proficiency beyond 90 percent can be realized with an all-steel building structural framework configuration. If particular tolerances and not added during the planning phase overstressing of the pre-fabricated, pre-engineered building can develop when loading takes effect. There needs to be analytical observation plus accurate computations for web sweep and the motion of camber upon built-up building segments to design correct erection tolerances into the steel structure during set up.
Another approach to be looked at is single-sided welding. The manufacturing facility’s welding apparatus places the welds between the web and flanges on one side only. Pre-engineered steel building systems rely substantially on welded bars and plates for the durability of the primary frame. It is said by several architects and engineers that single-sided welds are not satisfactory for good structural reinforcement. Single-sided welds do not adversely impact primary frames except for some seismic planning actions which can end in a weld failure in the frame rafters around the end plates revealed by some investigations. Structural frames that will experience fatigue, huge loading forces, and lateral force movement can not employ this welding technique. Strong consideration should be given to a double-sided weld in these three situations. As a classification, conversely, rigid steel frames must be tolerant of all lateral and gravity loads at play.